The LIQFIL Super Series (F-80, F-120 and F-150) are high-volume,
fully-automatic capsule filling machines. Similar to the F-40,
they are capable of filling various types of dosage forms such
as powders, pellets, beads, granules, minitabs, pastes, oils
and liquids. Regarding powder filling; compressed filling methods
and vibration filling methods can be easily changed. In addition
to their versatility for filling multiple dosage forms, the
LIQFIL Super series (F80 – F150) are able to maintain
highly accurate fill weights. |
Equipment features
- Various dosing units available
- Easy conversion
- Removable filling unit
- Highly accurate filling
- Gentle capsule transportation
- 80,000 – 150,000 capsules/ hour
Features of the LIQFIL Super Series
- Rectification and transportation of capsules – The
capsule rotary rectification system available on these machines
were developed by Qualicaps and have been patented
in 10 countries. During capsule rectification, capsule defects
such as “Deformation,” “Scratch,”
and “Peel of imprinted characters” does not
occur since no external pressures are applied to capsules.
- Separation of capsules – When the body of the capsule
reaches the end of the body bushing, an O-ring acts as a
shock absorber to avoid cracking of the capsule.
- Feed and filling of drug substances – A disk feeder
cuts down and supplies fill without stirring, making it
possible to supply fixed quantities without changing the
particles distribution.
- Adjustment of filled quantity – Capsules are filled
directly into the body using a mechanical vibration filling
method. After pressing in equal density, the fixed quantity
is pushed upward from the bottom, the weight is adjusted
by scraping the surplus powder out, and the capsule is joined.
- Joining – The filled capsule body is lifted upward
by the pusher and joined with the cap through the joining
block. The joined capsules are lifted over the cap disc
by pusher and then
The LIQFIL Super Series (F-80 – F-150) can fill capsules
at high-volume outputs ranging from 80,000 - 150,000 capsules/hour.
They can fill hard capsule sizes of 00, 0, 1, 2, 3, 4 and
5.
Machine specifications:
|
Dimensions |
1,560
mm (w) x 1,730 mm (d) x 2,360 mm (h) |
Weight of Machine
Powder Filling
Liquid/Granule |
|
|
Power Source |
3
phase, 200 V ~ 220 V, 50 / 60 Hz, 5.3 KVA |
Vacuum Source
capsule supply
capsule separate
powder recovery
cleaner
|
Auger
15 kPa (1500 mm H20), 1.0 m3 / min
20 kPa (2000 mm H20), 1.0 m3 / min
15 kPa (1500 mm H20), 1.5 m3 / min
20 kPa (2000 mm H20), 1.5 m3 / min
|
|
Compressed Air |
0.5
MPa (5 kgf / cm2G), 400 L / min (normal) |
|
Production Output |
80,000
- 150,000 capsules/hour |
|
Capsule Sizes |
00,
0, 1, 2, 3, 4, 5 |
Options |
Automatic weight control
system with length measuring device
Capsule weight inspection machine |
Show me an example of how Qualicaps
solved a capsule filling challenge for Schwarz.
Adobe
Acrobat Reader required.
Highly skilled engineers at Qualicaps will design
your system according to your specific capsule needs.
Contact Qualicaps to discuss
your equipment needs:
|
| |
